The main reason French fries will get soggy in a sealed box is due to the steam produced. Choosing the correct French fries packaging will allow steam to escape while still keeping the fries warm. There are a few tricks in the kitchen that can also help keep your fries crunchy. This guide will show you why your fries will become soggy, how to package fries to deliver in Lahore and what packaging will make the most difference.
Key Takeaways
- The main thing is to avoid steam. A sealed container will cause your hot fries to become soggy.
- Small holes will allow steam to escape while keeping your fries warm.
- Grease proof board will keep the board rigid, however sealed plastic or foam containers usually make it worse.
- Ensure your fries fit snug in the box, separate sauces and quick turnaround.
- Try your packaging out with a test delivery.
Why Do Takeaway Fries Get Soggy?
Fresh fries create steam. When put into a sealed box this steam will collect on the sides and lid of the box. This extra moisture will cause the crisp crust to become soggy. The longer the journey the soggier the fries will get.
Steam And Condensation
The fries will lose heat and moisture. If the packaging doesn’t let this escape the fries will be warm but soggy. If it lets everything escape then they will be cold and crispy. Choosing the right packaging will help.
Oil And Non Grease Proof Board
Fries will have oil on the surface. With normal board this will soak through making the sides of the box soggy and may cause printing issues. Using grease proof board will keep your box rigid and your logo clean.
How To Keep Fried Food Crispy During Transit
In order to ensure your packaging works you need to follow these steps in your kitchen.
- Drain any excess oil.
- Season at the end.
- Allow initial steam to escape. Leave for a few seconds to see a visible difference.
- Don’t overfill. Overfilled fries will steam each other and the lid will squish them.
- Don’t seal tight. Ensure there is space for steam to escape.
- Pack last. Fries should always be the last thing packed.
Thick cut or coated fries will last longer than thin plain fries. If possible choose these as they will help just as much as the box.
Best French Fries Packaging For Takeaway
The right choice depends on whether your orders are eaten in store, takeaway or rider delivery.
| Package Type | Advantages | Disadvantages |
| Open top board fry box | Great air flow, easy to fill, quick turnaround | Loses heat quicker. Can spill during delivery |
| Board box with lid and holes | Keeps the fries warm during delivery | Not vented lid means steam can build up |
| Cone or cup | Easy to hold. Great for street food and in store | Not ideal for delivery as will need a holder. Doesn’t stack well |
| Paper bag | Allows air to get through | Not strong if not lined with oil. Can squish fries |
| Sealed plastic or foam container | Strong and no leaks | Traps steam meaning fries will be soggy |
Depending on what your printer can do you can choose packaging with holes and liners.
Grease Proof
Choose a food grade grease proof board. If your fries are very oily you can use a paper liner, however this shouldn’t stop air from escaping.
Size
If the box is too big the fries will slip around and get cold. If it is too small the fries will be squished. Measure your average serving and ensure the box fits snugly. Many shops require 2 different sizes.
Packaging Design That Protects And Promotes
Good French fries packaging design starts with function then branding. Place holes where steam will build up and avoid heavy printing or coatings. Have a single logo, 1-2 brand colours and easy to read sizing so staff can pack the correct amount of fries quickly.
Some good ideas include:
- Coloured bands to identify small/medium/large.
- Easy to use front flap with a fold down flap.
- Contact details or social media on the side.
Read our food packaging design ideas for small businesses in Lahore for more layout ideas.
How To Package Fries For Delivery In Lahore
As there can be traffic in Lahore your fries may have a long journey. Whatever French fries packaging you choose, assume your order will sit for a while.
- Use a separate container for your fries. Burger steam and sauce moisture will quickly cause your fries to go soggy. See our guide on how to keep burgers from getting soggy.
- Use small sealed cups for sauces. Never pour sauces over your fries.
- Ensure the box is packed upright and flat in the delivery bag. Don’t put anything heavy on top.
- Don’t wrap tightly. If you do then keep it loose.
- Do a test order. Pack actual fries and send them on your usual route to see how they arrive.
Common Mistakes To Avoid
- Sealing hot fries in plastic or foam.
- Using thin non-lined board.
- Putting fries next to wet or saucy foods.
- Overfilling causes the lid to squish the top layer.
- Packing early and leaving on the counter.
- Ordering a large amount of boxes without testing.
Ready To Keep Your Fries Crispy?
Not sure which French fries packaging to choose for your portion size and delivery? Look through our custom french fry boxes or full range of food packaging boxes.
Contact AQ Printing House to discuss your requirements. For more general menu planning see our guide on choosing food packaging for restaurants and takeaway businesses.
✉️: info@aqprintinghouse.com
📍: Office # 17, 18, 3rd Floor, Malik Arcade, New Anarkali Road, Behind Abik Tomb, Lahore, 54000
FAQs
How can I keep my french fries crispy for longer?
There is no packaging that will keep fries crispy forever, however you can reduce how quickly they become soggy by draining any excess oil, seasoning at the end, allowing initial steam to escape, using a grease proof board with holes and ensuring quick turnaround.
Should I use vent holes in my french fry boxes?
Small holes will allow steam to escape keeping your fries crisp. However too many will make them get cold quicker. Use a few holes and test how they perform with your usual delivery time.
Can I keep fries crispy overnight?
No. However if you have leftovers you can reheat them in an oven or air fryer (not microwave) to give them back some crispiness. They will rarely be as crispy as when they were fresh.
Is paper a better option than plastic?
Paper will allow air to escape. Sealed plastic will trap steam and usually make them soggy. If the bag is not lined it can become weak due to oil. Often a grease proof board box is better for delivery.
Should I put fries in the same box as a burger?
It is best not to. The steam and oil from the fries will make the bun soggy. The moisture from the burger will make the fries soggy. Using separate boxes will help.
What size fry box should I get?
Measure your average serving and choose a box that fits snugly. Many shops will require 2 sizes. Order a small amount to test.
